SHANGHAI FAMOUS TRADE CO.,LTD
SHANGHAI FAMOUS TRADE CO.,LTD
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The intelligent robotic polishing machine is built on a six-axis industrial robot platform (KUKA or ABB), equipped with an electronic pressure cylinder, adjustable rotary axis, and multiple polishing heads (flexible airbag, rigid tool, wheel type). Integrated with proprietary polishing software and the robot control system, it enables high-precision optical polishing for large-diameter components.
Applications cover flat optics, spherical surfaces, aspherical surfaces, off-axis aspheres, and freeform optics, with advantages in automation, stability, and adaptability.
1. Patented TechnologyProprietary hardware and software with patented robotic polishing technology.
Closed-loop sensors for force and motion control.
Real-time safety monitoring for liquid level, pressure, and temperature.
Multiple robotic polishing heads available for different optical manufacturing requirements.
Continuous operation ≥300 hours without performance degradation.
Dual impedance-matching ion source ensures stable clamping and positioning.
Constant-force polishing through floating-position control.
Advanced optical processing software for surface modeling, removal function generation, simulation, results analysis, and metrology data processing.
| Model | Product Name | Surface Quality (PV) | Polishing Head RMS | Polishing Head Qty | Small Tool Head | Airbag Head | Wheel Head | Max. Speed |
|---|---|---|---|---|---|---|---|---|
| IRP1000 | Intelligent Robotic Polishing System | ≤20 nm | ≤100 nm | 3 | √ | √ | √ | 1500 rpm |
| IRP400 | Intelligent Robotic Polishing System | - | - | - | √ | √ | √ | - |
| SK200 | Robotic Small-Tool Polishing System | - | - | 1 | N/A | N/A | N/A | - |
Versatile Workpiece Capability
Polishing for flat surfaces, spheres, aspheres, off-axis aspheres, and freeform optics.
PLC Control System
Monitors polishing slurry level, pressure, and temperature with alarms.
Upgradable to real-time density & temperature monitoring.
Proprietary Polishing Software
Removal function generation (theoretical & experimental).
Simulation & robotic program generation.
Advanced Auxiliary Functions
AutoTCP automatic calibration system.
High-precision coordinate measurement for workpiece positioning.
Time-domain modulation figuring technology for precise surface shaping.
Constant polishing force with floating-position control, ensuring uniformity and accuracy.
High automation and intelligence with robotic integration.
Stable and reliable for long-term operation.
Flexible adaptation to complex optical surfaces and ultra-precision optics manufacturing.
The system supports a wide range of optical components, including flat optics, spherical surfaces, aspheres, off-axis aspheres, and freeform optics.
For the IRP1000 model, the system achieves ≤20 nm PV and ≤100 nm RMS surface quality.
Actual performance depends on workpiece size, material, and polishing process.,
The machine is based on six-axis industrial robots, such as KUKA or ABB, ensuring stable and precise motion control.
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