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Sapphire Lift Pin AL2O3 0.4mm-30mm Customizable Wear and high-temperature resistance
Sapphire lift pins are a superior alternative to quartz, alumina, and silicon carbide. Sapphire, one of the hardest materials in existence, provides high mechanical strength under high temperatures and chemically harsh environments. Sapphire lift pins and guide/ alignment pins provide high mechanical strength combined with precision, and stable dimensional control during long-term use in high temperature chemically harsh plasma environments.
Lift pins and guide/alignment pins dramatically improve the strength! over quartz versions-strength 6X quartz. No erosion over time -dimensionally stable with dimensional precision and reproducibility within 0.0002”(5 microns). Dramatic improvement in particle performance over ceramic ver. conversions are available in straight configurations, full radiused or fat ends, or shaped ends for the perfect fit in countersunk platens. Polished sapphire rods used as optical light guides and sensor probes-usable to temperatures above (quartz devitrification limit, and in hostile chemical environments.
1. Material: The Sapphire Lift Pin is typically made from high-quality sapphire material, known for its exceptional hardness and scratch-resistant properties. Sapphire is second only to diamond in terms of hardness, making it ideal for handling delicate components without causing damage.
2. Non-Marring: One of the standout features of the Sapphire Lift Pin is its non-marring nature. The smooth surface of sapphire ensures that it does not leave any marks or scratches on the components being handled, making it suitable for sensitive applications where surface damage must be avoided.
3. Precision Handling: The design of the Sapphire Lift Pin allows for precise and controlled handling of components. Its fine tip and ergonomic design enable technicians to maneuver parts with accuracy, especially in instances where intricate positioning is required.
4. High Temperature Resistance: Sapphire is known for its excellent thermal properties, including high temperature resistance. This characteristic makes the Sapphire Lift Pin suitable for use in environments where elevated temperatures are present during manufacturing processes.
5. Chemical Resistance: Sapphire is also chemically inert and resistant to most chemicals, adding to the tool's versatility in various industrial settings where exposure to different substances is common.
6. Versatility: The Sapphire Lift Pin can be used in a wide range of applications, from aerospace manufacturing to electronics assembly, medical device production, and research and development projects. Its versatility stems from its ability to handle fragile components with care and precision.
7. Durability: Sapphire is a durable material that can withstand repeated use without significant wear and tear. The Sapphire Lift Pin's longevity and reliability contribute to its cost-effectiveness and utility in industrial operations.
Chemical composition | Al2O3 |
Hardness | 9Mohs |
Optic nature | Uniaxial |
Refractive index | 1.762-1.770 |
Birefringence | 0.008-0.010 |
Dispersion | Low, 0.018 |
Lustre | Vitreous |
Pleochroism | Moderate to Strong |
Diameter | 0.4mm-30mm |
Diameter tolerance | 0.004mm-0.05mm |
length | 2mm-150mm |
length tolerance | 0.03mm-0.25mm |
Surface quality | 40/20 |
Surface roundness | RZ0.05 |
Custom shape | both ends flat, one end redius, both end redius, |
1. Handling Fragile Aerospace Components: The Sapphire Lift Pin can be used to safely lift and move delicate components such as sensors, optics, or other sensitive parts used in aerospace equipment manufacturing.
2. Precision Alignment: It can aid in the precise alignment of components during assembly processes, ensuring that parts are positioned accurately without causing damage.
3. Cleanroom Environments: In cleanroom environments where contamination is a concern, the Sapphire Lift Pin's non-marring properties can be beneficial for handling components without leaving residue or marks.
4. Testing and Inspection: The tool can be used to lift components for testing or inspection purposes, enabling technicians to easily maneuver parts for detailed examination.
5. Research and Development: In research and development settings, the Sapphire Lift Pin can assist in handling experimental components or prototypes without risking damage.
6. Medical Device Manufacturing: The tool may also find applications in the manufacturing of medical devices where precision handling is crucial for delicate components.
7. Electronics Assembly: In electronics manufacturing, particularly for high-end electronics with sensitive components, the Sapphire Lift Pin can be valuable for safe handling during assembly processes.
Product Packaging:
- Each Sapphire Optical Window is individually packaged in a foam-lined box to protect against damage during shipping and handling.
- The foam-lined boxes are packed in sturdy cardboard boxes for extra protection during transport.
Shipping:
- All orders will be shipped via a reliable courier service.
- Customers will receive a tracking number once the order has been shipped.
- Shipping costs will be calculated at checkout and are based on the destination and weight of the order.
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